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CONTENTS
1.
Introduction to Photovoltaics: How & Why
The
Age of Photovoltaics Is Here
A
Brief History of Photovoltaics
How
PV Cells Work - Light to Electricity
Single-Crystal
PV Production
Polycrystalline
PV Production
Amorphous
Silicon PV Production
PV
Production Cost & Energy Payback
Electric
Power Production Options
Future
Trends in PV
The
Boiling Frog Story
2.
Government, Utilities & PV
Federal
Government
Federal
Incentives for Photovoltaics
State
Governments, Utility Programs & Incentives
Make
Change Happen
3.
Conservation & Energy Efficiency
How
Much Electricity Do I Use?
kW
or kWh?
Your
Electric Bill
Conservation,
Conservation, Conservation
Utility
Audits
Simple
Steps to Conservation
Two
Examples of Conservation Design
4.
Living with PV
PV-Powered
Country Home
Back
to the City
Our
PV-Powered City Home - Part 1
Hassle-Free
Urban PV
You
Can Do It, Too
Our
PV-Powered City Home - Part 2
5.
Making the Decision: Your Off-Grid Solar Electric Home
How
an Off-Grid PV Systems Works
Getting
Started
Cost
Comparison: PV vs. Bringing in a Power Line
Safety
Considerations
Insurance
Loans,
Grants & Rebates
Don’t
Wait - Go Solar Today
6.
Making the Decision: Your On-Grid Solar Electric Home
How
an On-Grid PV System Works
Net
Metering
Getting
Started
Start-Up
Costs
A
Commercial Net-Metered PV System
PV
Systems & Home Resale Value
Financing
Photovoltaics
Safety
Considerations & Insurance
7.
Residential Building Codes & Inspections
Structural
& Mechanical Requirements
Electrical
Codes
Installing
a Code-Compliant PV System
Avoid
Installation & Inspection Problems
8.
A Short Course in Electricity & Safety Electricity
Wire
Resistance & Voltage Drop
Series
& Parallel Circuits
Electrical
Safety
9.
Solar Modules
How
Solar Modules are Made
How
to Read a Solar Module Spec Sheet
What
to Know Before You Buy Your Modules
10.
Site Selection & Mounts
Site
Selection
Solar
Access
Mounts
Concentrators
& Reflectors
11.
Charge Controllers, Meters & Diodes
Charge
Controllers
Meters
Battery
Equalizers
Diodes
12.
Battery Storage
Battery
Construction
How
Batteries Work
Battery
Size
Battery
Capacity
Sulfation
Battery
Efficiency
Buying
Batteries
Alternatives
to Batteries
Installation
& Maintenance
Connecting
Your Battery Bank
The
Battery Box or Battery Room
Battery
Testing
Battery
Charging
Equalization
Replacing
Your Batteries
Battery
Safety
13.
Inverters
How
Inverters Work
The
PV-Grid Connection
PV
UPS
Selecting
an Inverter for Your Off-Grid PV System
Warning!
Buying
an Inverter
Inverter
Problems
Inverter
Wiring
14.
Wires, Grounds, Connections & Labels
Wire
Basics
Grounding
& Ground Fault Protection
Connections
Labels
Putting
a PV System Together
Array
Wire
Voltage
Drop
15.
Calculating Wire, Fuse, Breaker & Conduit Sizes
A
Step-by-Step Guide to Wire Sizing
Specifying
Conductors, Overcurrent Protection Devices, Grounds & Conduits
Tables
for Calculating Wire, Fuse, Breaker & Conduit Sizes
National
Electrical Code Tables
Sample
Calculation - Off-Grid
Sample
Calculation - Batteryless On-Grid
16.
Designing Your System: Off-Grid
Sizing
an Off-Grid PV System
Sizing
- An Example
The
Art of System Sizing
Sizing
Your Own PV System
17.
Designing Your System: On-Grid
Sizing
an On-Grid PV System
Do
I Really Need a UPS?
Putting
Your PV System Together
18.
Combining PV & Other Electric Generators
The
Standby PV System
Wind
& Solar
19.
Installation, Testing & Maintenance
Installation
Guidelines
Off-Grid
PV Installation - An Example
Hiring
a PV Installer
Monitoring
& Testing
Maintenance
Think
Safety
PV
Installation Checklist
20.
The Future of PV
Appendix
A. Solar Radiation Data & Peak Sun Hours
Appendix
B. Conversion Factors
Appendix
C. Web Sites
Appendix
D. National Electrical Code Excerpts:
Article
690. Solar Photovoltaic Systems
Glossary
Index
TABLES
1.1
Emissions from Electricity Generation
1.2.
Worldwide Grid-Connected PV
3.1
Energy Consumption: Small Office
3.2
Energy Consumption: Energy-Conserving Office
3.3
Cost to Cook a Casserole
3.4
Appliance Lifetime & Discount Factors
3.5
Life-Cycle Costs: Equivalent Refrigerators
3.6
Life-Cycle Cost Analysis: Refrigerators
3.7
How Much Energy Do Appliances Use?
3.8
Phantom Loads
5.1
Initial Costs for System
5.2
Upgrade Costs
6.1
Contractor-Installed System Costs: So. CA
6.2
PV System Rebate
Monthly
dollar value of PV-produced electricity
6.3
Contractor-Installed System Costs: NJ
6.4
Home Improvement Cost Recovery
6.5
Utility Emissions-CA, NJ & MI
7.1
Relevant Articles in the NEC
7.2
System Components & NEC 690
8.1
Electrical Terms
8.2
Copper Wire Resistance
9.1
Specifications for a Typical 12/24-Volt Module
10.1
Converting Roof Pitch to Degrees
Chemical
reactions of battery charges & discharges
12.1
Typical Deep-Cycle Battery Capacity
12.2
Typical Equalization Charging Time
15.1
Conductor Applications & Insulations
15.2
Copper Conductor Properties
15.3
Dimensions of Insulated Conductors
15.4
Allowable Ampacity: Insulated Copper in Raceway
15.5
Allowable Ampacity: Insulated Copper in Free Air
15.6
Temperature Correction Factors
15.7
Dimensions & Percent Area Electrical Metallic Tubing
15.8
Voltage Correction Factors: Crystal Silicon Modules
15.9
Voltage Correction Factors, High Temperatures
15.10
Adjustment Factors for More than 3 Current-Carrying Conductors in a Raceway
or Cable
15.11
Minimum Size Equipment Grounding Conductors: Grounding Raceway & Equipment
15.12
Grounding Electrode Conductor for AC Systems
List
of National Electrical Code Tables
16.1
Typical Derating & Efficiency Factors
16.2
PV Array Azimuth Derating Factors
16.3
PV Array Tilt Derating Factors
Home
power consumption calculations
16.4
Battery Temperature Correction Factors
18.1
Wind Speed Indicator
Appendix
A: Solar Radiation Data & Peak Sun Hours
Appendix
D: National Electrical Code: Excerpts
National
Electrical Code Table 690.7-Voltage Correction Factors for Crystalline
& Multi-crystalline Silicon Modules
CLICK HERE
FOR MORE BOOK INFO
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FIGURES,
CHARTS, GRAPHS, DIAGRAMS & PHOTOGRAPHS
1.1
1954 Bell Laboratories solar module ad
1.2
A solar cell
1.3
How a solar cell works
1.4
worldwide cell/module production
1.5
Proposed PV Breed plant - Frederick MD
1.6
Retail cost: PV $/watt vs. U.S. utility bill
1.7
U.S. electricity sources
1.8
U.S. energy sources
1.9
Commercial BIPV application
1.10
PV applications in U.S.
1.11
U.S. & world PV production
1.12
Long-term world PV demand
2.1
1 MW Sacramento utility-owned PV system
2.2
Net-metered PV system - Ashland OR
2.3
Power center for system
3.1
Analog kilowatt-hour meter
3.2
Temperature vs. heating & cooling costs
3.3
Energy Guide Label
3.4
grid-connect home - Colorado
3.5
Diversified daily electrical loads
3.6
A battery bank
3.7
Off-Grid home - Arizona
3.8
Off-Grid home inverter & battery bank
3.9
Off-Grid home 1-line diagram
4.1
Remote installation module transport
4.2
PV-powered cabin - Arkansas
4.3
Block diagram of cabin PV system
4.4
Block diagram of PV office - California
4.5
One-line diagram of home PV system
4.6
Office and adjoining garage roofs before PV
4.7
Placing modules on the roof
4.8
Attaching mounting feet to modules
4.9
Caulking the mounting foot screws
4.10
Fastening the mounting feet to the roof
4.11
Installing solar array conduit, j-boxes & wiring
4.12
Conduit, j-boxes & homerun roof jack
4.13
Installing the subpanel & kWh meter hub
4.14
Subpanel with cover plate removed
4.15
Roof homerun & inverter output conduit
4.16
Inverter & battery enclosure
4.17
Enclosure with inverter & battery bank
4.18
Inverter & battery enclosure
4.19
A closed equipment enclosure
4.20
The completed array
4.21
Fastening roof jack onto roof rafters
4.22
Array mounting rails
4.23
Raising a module onto a roof
4.24
Panels being put into position
4.25
Wires in series in weatherproof j-box
4.26
Inverter, DC & AC disconnect switches
4.27
Finished inverter installation
4.28
Completed new array
4.29
One-line diagram of system expansion
4.30
New solar array as seen from the street
5.1
Off-grid home - northern California-PV/wind
5.2
Battery bank, inverters & power center
5.3
Line extension costs vs. PV system costs
5.4
PV system - Ontario, Canada
5.5
Equipment room - Ontario, Canada
5.6
Cost-effective PV system upgrade
5.7
Home PV system - central California
6.1
A home PV system
6.2
Inverters for home
6.3
Net-metered residential PV system paybacks
6.4
Effect of commercial PV system incentives
6.5
Costs-net-metered contractor-installed system
6.6
PV Powered house - Massachusetts
7.1
Codes that affect your PV system
8.1
Alternating current
8.2
Ohm’s Law Chart
8.3
Calculating resistance
8.4
Resistors in series
8.5
Resistors in parallel
9.1
PV modularity
9.2
Solar cells in series
10.1
The sun at noon-summer & winter
10.2
Determining solar window or shade pattern
10.3
Seasonal changes - sun path & angle
10.4
Sun’s hourly location, facing south
10.5
Magnetic north vs. true north
10.6
Solar production at different orientations
10.7
A home PV system - Denver, Colorado
10.8
Formula for calculating roof pitch
10.9
Determining tilt angle or pitch of roof
10.10
Owner-built ground mount
10.11
Four basic array mounting schemes
10.12
Stand-off mount feet
10.13
Roof-mounted junction box
10.14
Fastening PV mounts
10.15
Solar array roof plan
10.16
Solar modules as roof covering
10.17
Simple solution to mounting problem
10.18
Typical roof or ground mount
10.19
Flat roof array with telescoping legs - NM
10.20
A home system with pole mounted arrays
10.21
Ground-mounted array with snow build-up
10.22
12-module passive solar trackers
11.1
Shunt charge controller
11.2
Series charge controller
11.3
Charge controller decision flowchart
11.4
Bypass diodes & blocking diodes
12.1
Cumulative installed PV in the U.S.
12.2
Cut-away view of a deep-cycle battery
12.3
Deep-cycle vs. auto SLI batteries
12.4
A fully charged battery
12.5
Temperature & DOD vs. battery life
12.6
Temperature vs. lead-acid battery life
12.7
Lead-acid battery self-discharge rate
12.8
Telephone company batteries
12.9
A sample battery report
12.10
A direct-drive PV fan
12.11
PV-direct DC submersible pump
12.12
Battery maintenance
12.13
Commercial tool shed battery enclosure
12.14
Acid-resistant plastic battery enclosures
12.15
Typical voltage & SG at discharge, recharge
12.16
The correct way to read a hydrometer
12.17
Typical efficiency range lead-acid battery
13.1
How a DC to AC inverter works
13.2
Wave forms
13.3
Utility-connected PV-net metered
13.4
Net-metered inverter without batteries
13.5
Net-metered inverter with batteries
14.1
A typical PV junction box
15.1
Wiring diagram-on-grid PV w/batteries
16.1
Three Lists Diagram
16.2
Home PV system in a cold climate
16.3
PV-powered trailer home
16.4
Peak sun hours per day
16.5
Insolation average kWh/m2/day at lat tilt
16.6
Battery storage-days of autonomy
16.7
PV-powered home - eastern Massachusetts
16.8
One-line wiring diagram - Granby CO
17.1
Block diagram on-grid batteryless system
17.2
Wiring diagram on-grid batteryless system
17.3
Block diagram on-grid system w/battery
17.4
Wiring diagram on-grid system w/battery
17.5
Wiring diagram 12-kW grid-connect PV
18.1
Dual battery charging system with isolator
18.2
Circuit diagram: 3 inputs/1 battery bank
18.3
Standby system block diagram
18.4
System wiring & controls
18.5
Wiring diagram
18.6
Equipment room - Fresno CA
18.7
Block diagram
18.8
General Store PV/wind - WA
18.9
Inverter, charge & load controller
18.10
Wiring diagram
18.11
PV/wind-powered home - Maine
19.1
Solar array assembly of prewired modules
19.2
Positioning a preassembled solar array
19.3
Testing an array on a tracking mount
19.4
Testing wire w/high voltage “megger”
19.5
Power losses mitigated by cleansing rainfall
20.1
PV Building - New York City
20.2
PV-powered home & workplace
20.3
PV-powered mountain cabin
20.4
Trellis-framed PV installation
20.5
Home PV system
WORKSHEETS
& CHECKLISTS
Residential
Building Codes & Inspections
Electrical
Inspection Checklists
Batteries
Charge
Controller
Circuit
Requirements
Circuit
Sizing
Connection
to Other Sources
Disconnects
Grounding
Installation
Markings
Overcurrent
Protection
Wiring
Electrical
Hazards Checklist
Module
Selection Checklist
Mount
Selection Checklist
Charge
Controller Troubleshooting Checklist
Battery
Installation & Maintenance Checklist
Battery
Room Guidelines
Specific
Gravity Test Guidelines
Inverter
Features Checklist
Step-by-Step
Guides to Wire Sizing
Systems
with Batteries
Batteryless
Systems
Design
Temperature Chart
Specifying
Conductors, Overcurrent Protection
Devices,
Grounds & Conduit Checklist
Sample
Calculation #1: Off-Grid w/Batteries
Sample
Calculation #2: Batteryless On-Grid
Sample
Calculation #3: On-Grid w/Batteries
PV
System Sizing Worksheet
PV
Installation Checklists
Before
Testing
PV
Array
PV
Array Circuit Wiring
Source
String Wiring
Continuation
of PV Circuit Wiring
Wiring
Test
Inverter
Start-Up Test
System
Acceptance Test |